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Títol: Design of an Open-Source 3D Printer for Direct Ink Writing

Director/a: Delgado Garoña, Luis maria

Email del professor/a: luis.m.delgado@upc.edu

Departament del professor/a: 717-EGD

Titulacions:
  • 2009 - GRAU EN ENGINYERIA DE DISSENY INDUSTRIAL I DESENVOLUPAMENT DEL PRODUCTE/GRAU EN ENGINYERIA MECÀNICA
  • 2009 - GRAU EN ENGINYERIA ELECTRÒNICA INDUSTRIAL I AUTOMÀTICA
  • 2009 - GRAU EN ENGINYERIA ELECTRÒNICA INDUSTRIAL I AUTOMÀTICA/GRAU EN ENGINYERIA MECÀNICA
  • 2009 - GRAU EN ENGINYERIA ELÈCTRICA/GRAU EN ENGINYERIA MECÀNICA
  • 2009 - GRAU EN ENGINYERIA MECÀNICA
  • 2010 - GRAU EN ENGINYERIA DE DISSENY INDUSTRIAL I DESENVOLUPAMENT DEL PRODUCTE
  • 2012 - MÀSTER UNIVERSITARI EN ENGINYERIA DE SISTEMES AUTOMÀTICS I ELECTRÒNICA INDUSTRIAL
  • 2024 - MÀSTER UNIVERSITARI EN RECERCA EN ENGINYERIA MECÀNICA

Identificador de l'oferta: 205-06130

Modalitat: Universitat

Possibilitat de beca/finançament: No

Idiomes d'elaboració del treball:
  • Català
  • Espanyol
  • Anglès

Paraules clau:

PROCES INDUSTRIAL IMPRESSIÓ 3D MATERIALS BIOMEDICINA

Descripció:

Certain materials intended for 3D printing require a syringe-based extrusion system to achieve the desired form. Although Direct Ink Writing (DIW) technology holds promise in various fields—such as physics, engineering, and biology laboratories—its widespread adoption is often limited by the large footprint, proprietary hardware and software, and high cost of commercial systems. This project aims to develop a compact, portable, low-cost, versatile, and high-throughput DIW 3D printer by modifying a commercially available FDM printer. A new syringe-based extrusion system, compatible with standard 3-5 mL syringes, will be designed and integrated. The printer’s hardware and control systems will be adapted accordingly. Finally, the DIW platform will be validated through the printing of various ceramic and hydrogel inks. Day-to-day activities may be carried out in Catalan, Spanish, or English, depending on the participant's preference.

Objectius:

1) To adapt and modify the hardware and control systems of a commercially available FDM 3D printer to support the newly developed DIW extrusion mechanism. 2) To design and develop a syringe-based extrusion system compatible with 3 mL and 5 mL syringes for Direct Ink Writing applications. 3) To validate the performance of the DIW 3D printer by printing a range of ceramic and hydrogel inks, assessing print quality, material compatibility, and system throughput.

Tasques a realitzar / Característiques:

1) Review and analyze existing DIW systems to define technical requirements for the syringe-based extrusion mechanism. 2) Design and develop a custom extrusion system compatible with 3 mL and 5 mL syringes using CAD tools and mechanical components. 3) Select and modify a commercial FDM 3D printer to integrate the new extrusion system, including mechanical adaptations and mounting solutions. 4) Adapt firmware and control systems to support syringe-based extrusion, ensuring accurate motion control and ink deposition. 5) Prepare and characterize ceramic and hydrogel inks suitable for DIW printing, focusing on rheological properties and printability. 6) Validate the complete DIW printer setup by printing test structures, evaluating performance, and refining the system based on results.

Tema: ENGINYERIA INDUSTRIAL

Tipus: Projecte

Càrrega de treball:

The dedication will be adapted depending on the degree of origin.

Requisits:

This project involves significant design and hands-on components. While prior experience is not strictly required at the outset, familiarity with 3D modeling in SolidWorks, 3D printing, and a basic understanding of electronics is strongly recommended.

Temàtica ambiental: No

Confidencial (informatiu): No

Ambit de cooperació: No

Publicació: 16/06/2025

Caducitat: 13/06/2026